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The high-density unit
load requires only 14% of the space needed to store
1,700 molds and dies compared to conventional shelving.
System
Stores molds and dies on trays in high-density unit
load use point manager buffer.
Provides independent delivery and return of molds from the injection molding area and dies from the stamping area.
Within the shop, each toolmaker can selectively request a specific mold or die for repair, rebuild, or setup.
Ready-to-run molds and dies are stored in the unit
load use point manager.
All tooling inventory is under computer control.
Results
Floor space for tool storage requires 14% of the space needed for conventional shelving.
Damage from mishandling (hits, drops, accessory damage) is virtually eliminated.
Expensive and proprietary tool inventory is stored in a vault with excellent environmental and fire protection systems.
Molds and dies are delivered at an ergonomically correct height to locations closest to the tool makers' workstations.
Molds and dies are delivered approximately 45 seconds after they are ordered by the tool makers.