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Daifuku America
Material Handling Information - Use-Point Manager
Use-Point Manager
Light Fixture Manufacturer
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The old process was entirely manual, wasting space as well as labor.
The new process uses half of the space, reduces WIP by 66% and cycle time by 80%.
Old Process
Entirely manual process, with limited information and long travel distances to obtain material.
No real-time inventory tracking.
Lines shut down waiting for material.
Long shutdown at changeover.
Poor space utilization.
50% labor waste.
New Process
Raw materials and Work-in-Process (WIP) stored in
mini load
buffer adjacent to assembly lines.
High-density storage takes advantage of available vertical space.
Results
Uses 50% of the floor space previously required, allowing significant room for expansion.
WIP reduced 66%.
Cycle time reduced 80%.
2X production increase with the same number of workers.
Controlled for raw material and WIP.
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