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Material Handling Information - Case Studies - Asahi Foods
   
Case Studies - Food Industry Application
Asahi Foods
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Application
  • Shikoku General Distribution Center, Shikoku, Japan.
  • 700,000-square foot, 4-level distribution center; largest of its kind in the industry.
  • Operates 24 hours a day, 365 days a year with three shipments every day.
  • Distributes about 20,000 items including general processed foods, frozen and refrigerated foods, seafood, candy, ice cream, unbaked pastries, household products, and liquor.
  • Serves western Kochi Prefecture to the central and eastern areas of Japan.
Key Customer Benefits
  • Reduced operating costs.
  • Just-in-time delivery of small-volume orders incorporating a wide variety of food products.
  • Wide area distribution system.
  • Reduced lead times.
  • Delivery by category.
Material Flow Requirements
  • Continue providing high levels of service while maintaining low-cost operations.
  • Process smaller, more frequent orders.
  • Meet customer requirements for shorter lead-times and just-in-time delivery.
Material Flow Hardware
  • First floor storage:
    • Frozen vehicle warehouse with 892 pallet storage locations.
    • Frozen moveable racks with 766 pallet storage locations.
    • Pallet racks with 527 storage locations.
    • Moveable racks with 25 storage locations.
    • Mid-weight racks with 224 storage locations.
    • 8,850-ft. conveyor system.
    • Sliding shoe sorter system with 14 chutes.
    • Pick-to-light system with 96 display devices on flow racks.
    • Three vertical pallet transporters.
    • Four lifters.
  • Third floor storage
  • Receiving
    • Wireless LAN system.
  • Shipping
Guest Survey