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Material Handling Information - Case Studies - DuPont
   
Case Studies - Industrial Products Application
DuPont
Application
  • DuPont -- Circleville, OH.
  • Four film manufacturing processes and a new distribution center.
Key Customer Benefits
  • 99.6% inventory accuracy.
  • Able to eliminate annual physical inventory.
  • Decrease in shipping errors.
  • Increased capacity for throughput units.
Warehouse Management System Requirements
  • Separate, but integrated with current systems.
  • Bar-code based, real-time data-collection.
  • Production of shipping documents.
  • Immediate implementation under a strict timeline.
Components
  • Warehouse Rx® Warehouse Management System (WMS)
  • Radio frequency data communication system.
  • Base station for wireless components.
  • Laser scanners.
Material Flow Process

Problems
  • One distribution center used by four processing operations one mile away.
  • Fully customized software too costly and time consuming.
  • Need to produce shipping documents.
  • Integrate with the current host system.
  • Three-month deadline.
Solutions
  • Warehouse Rx® not only tracks inventory with 99.6% accuracy, but also produces bill of lading, export documentation and other shipping information in a format already used by DuPont.
  • Radio frequency communication linked operators in facilities up to a mile away.
  • Daifuku America ensured 100% satisfaction and met the strict deadline.
  • Intuitive and easy to learn, employees quickly adapted to the new system.
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