Incoming products are labeled and bar coded prior to storage; the system can process up to 150 incoming pallets per hour.
STVs transport pallets to the proper temperature-controlled storage area as directed by the inventory control computer.
The computer directs the transporter to take the pallet.
High-speed, high-density pallet buffer in freezer area makes optimal use of freezer space.
Output
Automated storage system brings pallets to operators for
case picking, eliminating the need for workers to enter
the harsh freezer environment.
Picking and shipping lines are divided into two parts
to meet customers' various lot size requirements.
For large-batch shipping to wholesalers, pallets are automatically
retrieved from the freezer buffer, consolidated with products
from the other temperature zones, then sorted by destination
to the correct loading dock. The sorting system processes
up to 4,000 cases per hour.
For small-batch shipping direct to retailers, a pick-to-light
system is used for piece picking and a cart carousel is
used for case picking.
Operators pick pieces into plastic totes based on the
quantity displayed by the digital system. Filled totes are
sent to the lower floor to be consolidated with the remainder
of the order.
High-mover cases are picked in a paperless environment
using a rotating cart carousel and pallet flow rack. A cart
is assigned to each individual retailer. The cart rack rotates
through six distinct zones, where cases are picked and placed
on the cart. The cart stops at the proper pick location
and the number of cases to be picked is shown on the display.
Cases and totes are consolidated in the returnable carts
and loaded for shipment to retailers.
