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Daifuku America
Material Handling Information - Cross-Belt Sorter
Sortation Systems
Cross-Belt Sorter
The Cross-Belt Sorter is a high-speed automated sortation system for channeling and sorting individual small items. Available in both straight and loop configurations, the cross-belt sorter can process from 6,000 to 11,000 pieces per hour.
Product Type
Cross-belt sortation system.
Product Components
Feed section
Side feed.
Top feed.
Manual induction.
ID section
Bar code reader reads load information.
Assigns sorting chute.
Synchronizes with sorter unit.
Carrier unit.
Bi-directional sorting belts.
Linear induction motor drive.
Sorting chutes.
Cushioned roller.
Slide.
Multilevel.
Product Specifications
Maximum load size: 20 in. (0.50 m).
Maximum load weight: 24-33 lbs/ (11-15 kg).
Speed: 200-360 ft./min. (60-110 m/min.).
Maximum throughput: 6,000-11,000 pieces/hr..
Product Variations
Straight layout
Fewer load destinations.
Compact footprint.
Manual induction.
Loop layout
More load destinations.
Faster speed, greater throughput.
Automatic induction.
Number of chutes.
Number of induction stations.
Integration Options
Conveyor
.
High-speed box buffer
.
Mini load
.
Pick-to-light system
.
Technology Overview
Features
Linear induction motor drive with very few moving parts.
Extremely quiet - less than 65 db.
Sorts a wide variety of small items.
Real-time reporting.
Bi-directional.
Compact footprint.
Benefits
High reliability.
Low maintenance.
Greater operator safety.
Advances over previous technology
No static buildup.
Positive sortation; intelligent carrier reports to control system after every sort.
Accurate load control.
Applications
Recommended applications by product type
Broken case picking.
Order consolidation.
Consolidation to pallet.
Mail sortation.
Application options
Left sided sort.
Right sided sort.
Bi-directional sort.
Replacement applications
Tilt tray sorter.
Put-to-light system.
Manual consolidation.
Problems Solved
Floor space
Plans for a new facility
.
Productivity
Bottlenecks in material flow and production
.
Materials travel long distances between operations
.
Limited capacity in storage and production areas
.
Orders are becoming smaller and more frequent
.
Pick cycle times are too long
.
Errors
Excessive consolidation errors
.
Shipping errors
.
Ergonomics
Workers lifting heavy loads.
Workers walking long distances
.
Excessive noise levels from material handling equipment
.
Excessive worker movement.
Repetitive worker movements.
Labor-intensive processes
.
Labor
High employee turnover
.
High labor costs
.
Small labor pool
.
Low job satisfaction
.
Case Study Applications
Bobson
Solution Worksheets
Sortation Systems
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