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Material Handling Information - 10 Steps to Get There - Logistics Study
   
10 Steps to Get There
Logistics Study

The logistics study process forces you to document the flow of material through your operation, helping to identify problem areas.
  • Gather operational data on:
    • Material movement.
    • Storage.
    • Volume.
    • Control.
  • Use a layout of your facility to document the flow of material from receiving to shipping:
    • Chart and measure the actual material flow path through your facility.
    • At every place material stops for whatever reason (e.g., inspection, storage, subassembly, WIP stacks, final assembly, packaging, shipping, place a pin in the layout.
    • When you have finished, connect the pins, in order, with string. The result often looks like a plate of spaghetti.
    • Add up the length of all the strings; this will give you a good idea of how far material really travels and why it takes so long to get through your factory.
  • Identify essential vs. nonessential touches.
  • Interview main material handling players, including operators.
    • Identify key problems.
    • Brainstorm how to solve problems by simplifying material flow, control, speed, and process.
  • Review applicable problem and solution scenarios and available material handling technology.
  • Learn more about the Daifuku America's Quick Study™ logistics program.
Continue to Step 3.

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