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Material Handling Information - Frequent Out of Stock
   
Inventory
Frequent Out of Stock

A disorganized, overcrowded warehouse can quickly lead to lost stock.

Mita Copystar uses automated storage buffers to stage replenishment stock, which is delivered to picking stations by Automatic Guided Vehicles (AGV).
Problem
  • Warehouse seems empty, even when it's not.
  • Back orders are all too commonplace.
  • Parts cannot be found when you know they're in stock.
  • Lots of expediting.
  • Inventory is stuck in receiving.
  • Inventory reorder problems.
  • Overcrowded, disorganized, or out-of-date warehouse.
  • Frequent out of stock can result in:
    • Frequent back orders.
    • Delayed order processing.
    • Multiple order handling and increased costs.
    • Lack of real-time inventory information.
    • Lost customers.
Solution
  • Use a Warehouse Management Software (WMS) to:
    • Maintain optimum inventory levels at the pick face.
    • Provide up-to-date reports on available inventory.
    • Track information on inventory turnover.
    • Process replenishment orders efficiently.
    • Link real-time inventory control to business enterprise systems.
    • See Warehouse Management System (WMS) Feature Selection Guide.
  • Evaluate business processes to eliminate multiple product handling, bottlenecks, product damage, and redundant process steps.
  • Develop cross-docking capability to use incoming product to fill outstanding customer orders.
  • Use Radio Frequency (RF) technology to track order picking in real-time.
  • Use bulk storage media such as unit load or mini load buffers to efficiently replenish picking stations.
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